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Shandong Xincan Machinery Co., Ltd.: Your Professional Butterfly Cone Fan Manufacturer!


Founded In 2014, covers an area of more than 10 thousand square meters, with an exhaust fan, cooling pad, blower, cooling pad production line of the international advanced level, manufacture and installation of large boilers, sales and service in one of the professional enterprise control. The company has high-quality staff, including 5 senior engineers, junior technical personnel 12 people, more than 80 employees, high-quality products with professional customer service.

 

Rich Experience
We have advanced production equipment and detection systems, sound sales networks and specialized technical site installation workers.

 

Quality Assurance
We only offer top quality products, considerate service and timely delivery.With our advanced technology and manufacturing equipment, they are developed from several safety, high temperature resistance, wear resistance and other requirements.

 

Wide Range of Product Uses
Our products can be widely used in Production Factory, Warehouse, Store, Poultry Farm, Plantation, Mine Field and other uses.

 

Professional Team
We will reply the customer inquiries in time. We will do our best to meet the needs of our customers. For all kinds of problems proposed by customers, we will do our best to help customers solve them. We will send the most suitable samples for customers according to their needs. We will also offer you the best price for your inquiry.

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What is a Butterfly Cone Fan

 

 

Our butterfly cone fan is characterized by a special and innovative cone shape that allows the installation of the fans next to each other, without any waste of space. The butterfly cone has a shutter made with four vertical sections. This structure helps to keep dirt and condensation off the fan.Compared with normal box fans, as one type of poultry farm climated control, butterly cone fan has a bigger air volume, its shutters are made of high strength hot galvanized steel sheet, anti-tioxidant, light weight and no distortions. Novel and reasonable cone design can gather air volume and concentrated wind direction, more energy-saving and noise-reducing.

 

The Main Features of Butterfly Cone Fan
 

Large Air Flow

High-strength stainless steel propeller with advanced fluid design that provides large air flow, low noise, and high efficiency. And cone outlet enables the wind direction more concentrated, air flow larger, more energy saving and noise reduction.

High Efficiency

IP55 waterproof and dust-proof protection, F class insulation, ultra-efficient motor with 85% efficiency enables animal producers to save breeding costs and increase profits.

High Strength

Box housing and venturi nozzle are made of “X” gauge galvanized sheet-steel with 275g/㎡ zinc layer coating, which enables to withstand the harsh environment of the breeding sites.

Long Durability

Belt drive, adopt imported famous brand belt, made of neoprene composite materials and fiberglass cord core, that provides high strength, good wear resistance, high flexibility and high tensile resistance.

Good Airtightness

The shutter is automatically open and close by a centrifugal push-pull device, which ensures air tightness and prevents light transmittance.

Wide Application

Can be widely used in all kinds of livestock breeding, greenhouse, all kinds of warehouses and plant cooling.

 

Application Scenarios of Butterfly Cone Fan

 

 

Poultry Houses

Our butterfly exhaust cone fan is well-suited for poultry ventilation, aiding in heat and moisture control to maintain optimal conditions for the flock’s health and productivity. The fan ensures consistent airflow, reducing temperature fluctuations and maintaining a stable environment. It also manages humidity levels, preventing mold growth and promoting overall bird health.

 

Livestock Barns

In livestock farming, the fan supports effective air exchange, helping to minimize ammonia levels and promote a clean and comfortable habitat for the animals. The enhanced ventilation reduces odors and improves air quality, creating a healthier living space for livestock. This leads to better animal welfare and increased productivity.

 

Dairy Facilities

The fan’s superior airflow is ideal for regulating temperature and moisture levels in dairy barns, contributing to improved milk production and animal comfort. Consistent airflow helps prevent heat stress in dairy cows, ensuring they remain cool and comfortable. Proper ventilation also reduces the risk of respiratory issues, enhancing herd health and productivity.

 

Butterfly Cone Fan Maintenance Tips for Optimal Performance

 

 

Maximizing Fan Airflow
Cones are engineered to allow maximum air flow through the fan. Whether the fan has louvered or butterfly shutters, ensure that all the components are present and move and seal properly. Shutters that don’t open properly or cones that are bent will cause a reduction in the amount of air that a fan can efficiently move. Dry clean or wash shutters and cones periodically to ensure surfaces are smooth.

 

Belts and pulleys
Belts and pulleys are the most common insufficiency observed in the field. The manufacturer sizes these components to achieve a target gear ratio and airflow for a specific fan.Replacing a belt with the proper size is critical in maintaining the stated airflow. A properly fitted belt should ride in the pulley with +/- 1/8” of the belt visible outside of the pulley. This allows the belt to run in the pulley with maximum contact creating the desired gear ratio. Any time a belt is observed running below the edge of the pulley, as much as 10% of the fan’s capability is lost through gear ratio or slippage, which means the belt and /or pulley should be replaced.

 

Fan Bearing and Tensioner Care
Inspect the bearings and tensioners. A dry bearing creates friction and robs the fan of its efficiency. It also increases the likelihood that that fan will fail, potentially leaving the birds short on ventilation. Follow the manufacturer’s recommendation on grease type and intervals for best results. Inspect and replace tensioners as needed. A worn belt tensioner can allow belts to slip reducing the life of the belt and pulley.

 

Maintaining Fan Motors
The motor is the heart of the fan. Inspect all the electrical connections, from the breaker to the receptacle, providing power to the motor. Ensure all connections are tight and free of corrosion. Either of these will cause voltage drop and can build heat in the motor that will surely lead to shortened life. Monitor the circuit by utilizing breaker spots on the breaker. These will indicate heat on the breaker, which usually means there is an increased load on the circuit caused from a weak or failing breaker due to poor connection.Most fan motors utilize capacitors to get the fan up to operating speed quicker. If a motor fails, always check the capacitor first before replacing the motor. This is a replaceable part and less expensive than replacing the entire motor. Dry cleaning the frame of the motor when the fan is not operating will allow maximum airflow through the motor, further reducing heat stress.

 

 
Cleaning Method of Butterfly Cone Fan
 
01/

Disconnect and Protect
First, ensure the fan is completely disconnected from power and take appropriate protective measures, such as wearing insulated gloves and shoes, to prevent electric shock or accidents.

02/

Disassemble Removable Parts
If the fan's design allows, disassemble some removable parts first, like the air intake filter and duct cover, for a more thorough cleaning.

03/

Clean Blades and Ducts
Use a soft brush or vacuum cleaner to clean dust and dirt off the fan blades and inside the ducts. For stubborn stains that are hard to remove, use a suitable cleaner (be careful to avoid using cleaners that could harm the fan's material). Pay special attention not to damage the balance and precision of the blades during cleaning.

04/

Wash Motor and Housing
Wipe down the motor and housing surfaces with a clean cloth or sponge to remove dust and dirt. If there are heat sinks or ventilation holes on the motor housing, make sure these areas are thoroughly cleaned as well.

05/

Inspect and Tighten
After cleaning, check if all disassembled parts are properly reinstalled, and tighten all screws and connectors. Also, check whether the fan operates smoothly without any abnormal noises or vibrations.

06/

Test Run
Once you have confirmed that the fan is clean and properly reassembled, conduct a brief test run to ensure it is back to normal working condition.

 

Precautions for Using Butterfly Cone Fan
 

Placement
Place the fan on a stable surface, ensuring the surrounding environment is clean, dry, and well-ventilated for optimal operation. This will prevent dust accumulation and ensure efficient cooling of the motor.

 

Rotation Direction
The rotation direction of the fan's impeller must match the arrow direction indicated on the fan casing to ensure proper functioning. Incorrect installation may lead to reduced performance or damage to the unit.

 

Prevent Blockage
Avoid completely blocking the air intake and exhaust during operation to prevent overheating and motor overcurrent, which could damage the pump. Ensure there is adequate space around the fan for airflow.

 

Lubrication Maintenance
Regularly lubricate the fan bearings with grease (such as 7018 high-speed grease) once a month. For pumps operating continuously in three shifts, increase the frequency of lubrication. Maintain the motor end bearings according to the maintenance procedures for type one pumps. This will prolong the lifespan of the bearings and ensure smooth operation.

 

Clean Filters
Clean the filters and mufflers at both the air inlet and outlet as needed to prevent blockages that could affect performance. Regular cleaning will maintain airflow efficiency and reduce noise levels.

 

Hose Connections
Use flexible hoses (such as rubber or plastic spring tubes) for connections at the air inlet and outlet to reduce vibration and noise. Properly securing the hoses will also help prevent leaks and improve overall system reliability.

 

Prohibitions
Strictly prohibit introducing solids, liquids, or corrosive gases into the pump. Bearing replacements must be performed by individuals familiar with repair work. Adhering to these guidelines will help maintain the pump's performance and extend its operational lifespan.

 
Frequently Asked Questions
 

Q: How does a butterfly cone fan work?

A: Our butterfly cone fan is characterized by a special and innovative cone shape that allows the installation of the fans next to each other, without any waste of space. The butterfly cone has a shutter made with four vertical sections. This structure helps to keep dirt and condensation off the fan.

Q: What are the applications of butterfly cone fans?

A: Product Application:husbandry, poultry house, livestock breeding, greenhouse, factory workshop, textile etc.

Q: How do butterfly cone fans improve air circulation?

A: O features durable fiberglass blades, designed to ensure low energy consumption while delivering high airflow. Its unique butterfly-shaped blade configuration not only enhances aesthetic appeal but also maximizes efficiency, making it an ideal choice for effective ventilation.

Q: Can butterfly cone fans be used in livestock barns?

A: All spare parts are made of durable material,special for livestock environment. Motors with high efficiency,low consumption,pass simulation test in different farm conditions.

Q: Are there any energy-saving features available for butterfly cone fans?

A: Our new blades provide our fans with increased energy efficiency and air capacity even when they are installed in big tunnels or warehouses, where pressure is high (0,12–0,24 in H2O).

Q: What is a cone fan?

A: This type of fan is often used in large buildings, such as pig and cow barns, to efficiently refresh the air. These fans can also be used in combination with light traps or air filters. As of February 2024, the 54” Multifan Fiberglass Cone Fans are also available as Direct drive.

Q: Are butterfly cone fans suitable for greenhouse ventilation?

A: Mainly used for greenhouse, industrial workshop, livestock housing; Low noise and high air flow capability; Blades can clean themselves automatically when they are running; High efficiency motor with stable performance.

Q: What are the advantages of using a butterfly cone fan over traditional fans?

A: Our butterfly cone fan is characterized by a special and innovative cone shape that allows the installation of the fans next to each other, without any waste of space. The butterfly cone has a shutter made with four vertical sections. This structure helps to keep dirt and condensation off the fan.

Q: Can butterfly cone fans be automated for ease of use?

A: Yes, many modern butterfly cone fans come with automation options that allow them to be controlled remotely and programmed to operate on specific schedules. This can greatly enhance ease of use and efficiency.

Q: What kind of warranties are typically offered with butterfly cone fans?

A: Warranties for butterfly cone fans typically range from one to five years, depending on the manufacturer. Some companies may offer extended warranties for an additional cost.

Q: How do you troubleshoot common problems with butterfly cone fans?

A: Common troubleshooting steps include checking electrical connections, ensuring proper lubrication of moving parts, inspecting the fan blades for damage or blockages, and verifying that the control system is functioning correctly. Referring to the user manual for specific issues can also be helpful.

Q: Are there any accessories available for butterfly cone fans to enhance their performance?

A: Yes, there are various accessories available such as controllers, timers, thermostats, and remote control systems that can enhance the performance and functionality of butterfly cone fans.

Q: What is the cost range for butterfly cone fans?

A: The cost range for butterfly cone fans can vary widely depending on factors like size, features, and manufacturer. Basic models can start at a few hundred dollars, while advanced models with automation and additional features can cost several thousand dollars.

Q: Do butterfly cone fans come with user manuals or instruction guides?

A: Yes, most butterfly cone fans come with user manuals or instruction guides that provide detailed information on installation, operation, maintenance, and troubleshooting.

Q: Can butterfly cone fans be used in commercial farming operations?

A: Yes, butterfly cone fans are commonly used in commercial farming operations, including poultry houses, dairy barns, and livestock facilities, due to their effectiveness in improving air circulation and controlling temperature and humidity.

Q: How do you determine the right size butterfly cone fan for your facility?

A: To determine the right size, consider factors such as the facility's volume, ventilation requirements, and climate conditions. Manufacturer guidelines and consultations with HVAC professionals can also help in selecting the appropriate size.

Q: Can butterfly cone fans be integrated into existing HVAC systems?

A: Yes, butterfly cone fans can often be integrated into existing HVAC systems, providing enhanced ventilation and air circulation capabilities. Proper planning and compatibility checks are essential for successful integration.

Q: What are the shipping dimensions and weight of butterfly cone fans?

A: Shipping dimensions and weight vary by model and manufacturer. It's best to consult the product specifications provided by the manufacturer for accurate information.

Q: Is there any training required to operate and maintain butterfly cone fans?

A: While formal training is not always required, manufacturers typically provide user manuals and online resources. Some commercial users may choose to train staff to ensure proper operation and maintenance.

Q: Can butterfly cone fans be retrofitted into older facilities?

A: Yes, butterfly cone fans can often be retrofitted into older facilities with some modifications. Professional assessment and planning are recommended to ensure compatibility and optimal performance.

As one of the leading butterfly cone fan manufacturers and suppliers in China, we warmly welcome you to wholesale cheap butterfly cone fan made in China here from our factory. All our products are with high quality and competitive price. Contact us for quotation.

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